China Double Stage Transmission Worm Gearbox with Electric Motor worm gearbox efficiency

Item Description

 

Item Description

Main Materials:
1)housing:aluminium alloy ADC12(dimensions 571-090) die forged iron HT200(dimension one hundred ten-one hundred fifty)
two)Worm:20Cr, ZI Involute profile carbonize&quencher heat remedy make equipment surface hardness up to fifty six-sixty two HRC Following precision grinding, carburization layer’s thickness among .3-.5mm.
3)Worm Wheel:wearable stannum alloy CuSn10-1

Detailed Images

Combination Options:
Enter:with enter shaft, With sq. flange,With IEC standard input flange
Output:with torque arm, output flange, single output shaft, double output shaft, plastic cover
Worm reducers are accessible with diffferent combos: NMRV+NMRV, NMRV+NRV, NMRV+Pc, NMRV+UDL, NMRV+MOTORS

Exploded Check out:

Solution Parameters

 
Outdated Model     
  New Model     Ratio     Center Distance  Power Enter Dia.  Output Dia.    Output Torque Weight
RV571     7.5~100   25mm   .06KW~.12KW  Φ9 Φ11 21N.m  .7kgs
RV030 RW030 7.5~one hundred 30mm   .06KW~.25KW Φ9(Φ11) Φ14 45N.m  one.2kgs
RV040 RW040 7.5~a hundred 40mm   .09KW~.55KW Φ9(Φ11,Φ14) Φ18(Φ19) 84N.m  2.3kgs
RV050 RW050 7.5~one hundred 50mm   .12KW~1.5KW Φ11(Φ14,Φ19) Φ25(Φ24) 160N.m  3.5kgs
RV063 RW063 seven.5~100 63mm   .18KW~2.2KW Φ14(Φ19,Φ24) Φ25(Φ28) 230N.m  6.2kgs
RV075 RW075 7.5~100 75mm   .25KW~4.0KW Φ14(Φ19,Φ24,Φ28)  Φ28(Φ35) 410N.m  nine.0kgs
RV090 RW090 7.5~100 90mm   .37KW~4.0KW Φ19(Φ24,Φ28) Φ35(Φ38) 725N.m  thirteen.0kgs
RV110 RW110 7.5~100 110mm   .55KW~7.5KW Φ19(Φ24,Φ28,Φ38)   Φ42 1050N.m  35.0kgs
RV130 RW130 seven.5~a hundred 130mm   .75KW~7.5KW Φ24(Φ28,Φ38) Φ45 1550N.m  forty eight.0kgs
RV150 RW150 7.5~one hundred 150mm     2.2KW~15KW Φ28(Φ38,Φ42) Φ50   eighty four.0kgs

GMRV Outline Dimension:

GMRV A B C C1 D(H8) E(h8) F G G1 H H1 I M N O P Q R S T BL β b t V  
030 80 97 54 44 fourteen fifty five 32 fifty six sixty three 65 29 fifty five 40 57 thirty 75 forty four six.five 21 5.5 M6*ten(n=4) 5 16.3 27
040 one hundred 121.5 70 60 eighteen(19) sixty 43 71 seventy eight 75 36.5 70 50 71.five forty 87 55 6.5 26 6.five M6*10(n=4) 45° 6 twenty.8(21.8) 35
050 120 144 80 70 25(24) 70 forty nine 85 92 85 forty three.5 eighty 60 84 fifty a hundred 64 8.5 30 7 M8*12(n=4) 45° eight 28.3(27.3) 40
063 144 174 one hundred 85 25(28) eighty sixty seven 103 112 ninety five fifty three ninety five seventy two 102 63 a hundred and ten 80 eight.5 36 8 M8*twelve(n=8) 45° 8 28.3(31.3) 50
075 172 205 one hundred twenty ninety 28(35) ninety five seventy two 112 one hundred twenty one hundred fifteen fifty seven 112.five 86 119 seventy five a hundred and forty 93 11 forty ten M8*14(n=8) 45° eight(ten) 31.3(38.3) 60
090 206 238 a hundred and forty one hundred 35(38) one hundred ten 74 130 140 130 sixty seven 129.five 103 a hundred thirty five ninety one hundred sixty 102 thirteen 45 eleven M10*16(n=8) 45° 10 38.3(41.3) 70
one hundred ten 255 295 170 a hundred and fifteen forty two a hundred thirty one hundred forty four a hundred and fifty five one hundred sixty five seventy four a hundred and sixty 127.five 167.5 one hundred ten 200 one hundred twenty five fourteen 50 14 M10*eighteen(n=8) 45° 12 forty five.3 85
one hundred thirty 293 335 two hundred one hundred twenty forty five 180 155 one hundred seventy 215 81 179 146.five 187.five one hundred thirty 250 a hundred and forty sixteen sixty fifteen M12*20(n=8) 45° 14 forty eight.8 a hundred
a hundred and fifty 340 four hundred 240 one hundred forty five 50 a hundred and eighty 185 200 215 ninety six 210 170 230 a hundred and fifty 250 one hundred eighty 18 72.5 18 M12*22(n=8) 45° fourteen fifty three.eight  120  

Company Profile

About CZPT Transmission:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.
Our leading products is  full assortment of RV571-150 worm reducers , also provided GKM hypoid helical gearbox, GRC inline helical gearbox, Laptop units, UDL Variators and AC Motors, G3 helical equipment motor.
Goods are broadly utilised for applications this kind of as: foodstuffs, ceramics, packing, chemical substances, pharmacy, plastics, paper-creating, development machinery, metallurgic mine, environmental protection engineering, and all varieties of automatic traces, and assembly strains.
With quickly shipping, outstanding right after-product sales service, superior generating facility, our goods market well  both at home and overseas. We have exported our reducers to Southeast Asia, Japanese Europe and Middle East and so on.Our intention is to produce and innovate on basis of higher good quality, and produce a good track record for reducers.

 Packing details:Plastic Luggage+Cartons+Picket Instances , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Reasonable-Turkey Get Eurasia 

Logistics

Following Income Service

one.Servicing Time and Warranty:Within 1 yr after getting items.
two.Other ServiceSuch as modeling choice manual, set up guide, and difficulty resolution manual, etc.

FAQ

one.Q:Can you make as for every client drawing?
   A: Yes, we offer you personalized service for buyers appropriately. We can use customer’s nameplate for gearboxes.
2.Q:What is your conditions of payment ?
   A: thirty% deposit prior to generation,stability T/T prior to shipping and delivery.
three.Q:Are you a trading organization or company?
   A:We are a manufacurer with superior tools and knowledgeable employees.
four.Q:What is your generation capability?
   A:8000-9000 PCS/Month
5.Q:Free sample is offered or not?
   A:Of course, we can supply free of charge sample if customer agree to spend for the courier value
6.Q:Do you have any certification?
   A:Indeed, we have CE certification and SGS certification report.

Get in touch with data:
Ms Lingel Pan
For any inquiries just feel free ton speak to me. Numerous thanks for your variety attention to our company!


/ Piece
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1 Piece

(Min. Order)

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Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

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Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

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/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Right Angle
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Double-Step

###

Samples:
US$ 35/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

/**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**//**/

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What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China Double Stage Transmission Worm Gearbox with Electric Motor     worm gearbox efficiencyChina Double Stage Transmission Worm Gearbox with Electric Motor     worm gearbox efficiency
editor by CX 2023-04-18