China Hot Sell Plastic Twin Screw Extruder Transmission Gearbox worm gearbox backlash

Solution Description

132/one hundred sixty KW Twin Screw Gearbox

 

 

Twin Screw Gearbox Attributes

— High Pace
—Triaxiality parallel style enhance B axis bearing capability.
—Easy manufacture and convenient assemply.Lower the expense.
—Modular structure layout achieve 2 kinds of gearbox torque grade.

 

Twin Screw Gearbox Introduction

 

Twin Screw Gearbox adopting newest standard ISO1328,the precision of cylindrical equipment of spherical involute, and combining our prolonged phrase encounter and specialty of twin-screw extruders, TDSN gearboxes are meticulously designed with leading advanced planning suggestions in the world for co-orientated rotating twin-screw extruders, with totally unbiased Mental Home Rights.
The gears are made of carburizing steel of large-power alloy of excellent quality by carburizing and quenching for tooth, of which all the equipment grinding procedures are finished by imported gear grinding devices. Gear parameters are optimized and specially designed for the qualities of twin screw extruders, reducing pressure focus on root of equipment and bettering gear surface area situations. We have improved equipment intension of flexural fatigue, fatigue energy and ratio of wide diameter. We have also adopted the most current developing concept and engineering of heating treatment method for the construction of gears, thereby ensured gears from uniformity of precision and power.

 

 

TDSN Gearbox Electricity&Torque Table
Design RPM(r/min) Electricity(kw) Torque Quality(T/Athree) CD(mm)
TDSN-forty 500 30 six.ninety eight 34.five
600 37 7.seventeen
TDSN-fifty five hundred 55 seven.08 42
600 seventy five 8.06
TDSN-52 500 fifty five 7.09 43
600 75 8.06
TDSN-65 five hundred ninety six.11 52
600 one hundred ten 6.23
TDSN-seventy five 500 132 five.eighty four 60
600 a hundred and sixty 5.89
TDSN-ninety five 500 315 6.34 78
600 350 five.87
TDSN-one hundred ten five hundred 500 six.13 92
600 600 six.thirteen
TDSN-one hundred twenty five five hundred 600 five.73 100
600 710 five.sixty five
TDSN-135 five hundred 800 five.74 110
600 a thousand five.98

 

 

Creation Process

 

 

NO.1

Workblank

 

Decide on substantial high quality and hardness of ductile iron substance.

 

NO.two

Rough Machining

 

Mang sets of tough machining products,this sort of as Gantry-type milling,Radial drill,etc.Recognized the blank shape and the interior hole of tough maching.

 

NO.3

Complete Machining

 

Many sets of ending gear,these kinds of as CNC Grinding Machine,NC Dull Device,and so forth.Even more processing of each and every operating procedure,the precision is larger,only you.

 

NO.four
Assemble

Powerful assembly and R&D team,the parts will be assembled according to the drawing,phase by action audit,by managing take a look at after item concluded.

 

 

 

NO.5
Gearbox Inspection

Substantial-conclude screening products and devices,processional inspection team,the gearbox form,center length,interior hole and into the subsequent method,right after inspection and right.

 

NO.six

 

Supply

 

Before leaving the factory,in addition to anti-rust paint,white paint will also be produced(shade variety can also be offered).
Export common packing,packaging,use at the base of the set plate,ensure that the peoduct does not change in transit.

 

Our Services

 

24-hour Hotline

 

No matter when and where

to call we can locate our provider to you.

 

 

Pre-income Session

 

We have 5 sales individuals on the web,

and whether you have any concern

can be solved by means of on the internet

interaction,welcome your session.

Right after-revenue Solutions

 

Obtain items have any

concerns about the merchandise,

can appear for us,we will aid

you offer with the the initial time,to your satisfaction.

 

All ZT keep pay interest to every action of the details,We are looking CZPT to the forge forward together with you!

 

 

Packing&Supply

 

Packing Details: According to your purchase quantity packaging,transport picket bins,air carton.

Shipping Information: 5-40days soon after get.

 

1.Rust-proof oil processing,

   Avert rust in transit.

2.Oiled paper offers,

   Avert oil dry.

3.Bubble wrap bundle,

   Stop collosions.

four.Unique foam packaging. 5.Packing six.Sealing

 

 

 

FAQ

 

How long does it just take to get my goods considering that I paid for them?

—According to yout get amount,we will give you a realistic shipping and delivery day.

 

Can I get the guarantee of 1 year for totally free?

—If you need the guarantee,you need to pay out for it.If not,do not fret ,we have self confidence in our items.

 

How is your after-sale provider?

—You will get our support in time as extended as you discover one thing wrong about our creates.Feel us,you are worthy of the very best.

 

How long will your merchandise very last?

—I am sorry that I can not precisely reply your concern,which is quite diverse from your procedure time,materials and resources.

 


/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

/**//**//**//**//**//**//**//**//**//**//**/

###

/**//**//**//**/

###

/**//**//**//**//**//**/

/ Piece
|
1 Piece

(Min. Order)

###

Application: Machinery
Function: Speed Reduction
Layout: Double Drive Gearbox
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Three-Step

###

Customization:
Available

|


###

TDSN Gearbox Power&Torque Table
Model RPM(r/min) Power(kw) Torque Grade(T/A3) CD(mm)
TDSN-40 500 30 6.98 34.5
600 37 7.17
TDSN-50 500 55 7.08 42
600 75 8.06
TDSN-52 500 55 7.09 43
600 75 8.06
TDSN-65 500 90 6.11 52
600 110 6.23
TDSN-75 500 132 5.84 60
600 160 5.89
TDSN-95 500 315 6.34 78
600 350 5.87
TDSN-110 500 500 6.13 92
600 600 6.13
TDSN-125 500 600 5.73 100
600 710 5.65
TDSN-135 500 800 5.74 110
600 1000 5.98

###

/**//**//**//**//**//**//**//**//**//**//**/

###

/**//**//**//**/

###

/**//**//**//**//**//**/

What is a worm gear reducer gearbox?

The worm gear reducer gearbox is used to change the output speed of the mechanical device. It consists of worm and helical gears mounted on the input side of the equipment. In some cases, this gear reduction system can be multi-stage, enabling extremely low output speeds. It has the advantages of low energy consumption and low vibration.
worm reducerHollow shaft worm gear reducer gearbox

Worm gear reducer gearbox is an effective device to reduce the speed of mechanical equipment. The use of hard steel or non-ferrous metals for the worm increases its efficiency. Worms made of hard steel generate more heat than worms made of mild steel. Different thermal expansion results in gaps between mating surfaces. Despite its many benefits, worm gear reducer gearboxes are prone to oil leakage, which can be a problem for a number of reasons.
Hollow shaft worm gear reducer gearboxes are available in different gear ratios and are compatible with many motor types. Some are available in dual-axis and single-axis configurations and can be mounted horizontally or vertically. They are also available in intermediate ratios, as well as four- and five-speed transmission types. They can also be connected with additional output shafts.
Another type of worm gear reducer gearbox is the multi-stage variety. This gear reducer gearbox has multiple stages, enabling it to reduce speed with extremely low output speeds. In addition to the large transmission ratio, the multi-stage gear reducer gearbox has low noise, low vibration and low energy consumption.
Worm gear reducer gearboxes offer space-saving solutions as well as increased torque. Agknx Gearbox offers worm gear reducer gearboxes that solve common deceleration problems. The company has also expanded its product range into the bathroom market. Compared with the standard gearbox, the worm gear reducer gearbox has the characteristics of lower price and better torque output.
Agknx worm gear

The Agknx type worm gear reducer gearbox has multi-tooth line contact and is widely used in heavy machinery. These gears are characterized by a high load-carrying capacity, but they are highly sensitive to misalignment and manufacturing errors. However, by employing point contact, these gears can be made more reliable and can withstand higher loads.
Another major advantage of the Agknx worm gear is its high load capacity. The tooth profile design of the gears has a high relative slip ratio, which improves efficiency and load capacity. In addition, the large angle between the sliding direction and the contact line provides a low coefficient of friction. The Agknx worm gear also features premium carburized steel and phosphor bronze castings for exceptional durability. In addition, the tooth profile is very precise, the operation is quiet, and the speed fluctuation is small.
Agknx worm gear reducer gearboxes are designed to operate for up to ten hours per day with an even load. The design of this worm gear reducer gearbox stems from Sumitomo Heavy Industries’ extensive experience in gear reducer gearboxes. The smooth surface texture and precise tooth profile of the gears ensure that the gears can withstand high loads without damaging the lubricant film. In addition, Agknx worm shafts are specially designed to have the right stiffness.
Agknx worm gear reducer gearboxes are designed to maximize load capacity while minimizing energy consumption. Its fully meshed teeth reduce surface pressure on the worm gear teeth and increase load capacity.
worm reducerDouble throat worm gear

There are a few things to consider when choosing a dual-throat worm gear. First, the diameter of the root circle must match the circle pitch of the larger gear. This measurement is usually done by measuring the distance between adjacent teeth. Alternatively, the worm’s normal module can be used. It is the value entered in the worm module dialog. In addition, the axial pitch of the worm should be equal to the pitch diameter of the circular pitch.
Double-throat worm gears are an excellent choice for heavy and heavy-duty applications. The design of this worm gear is ideal for heavy-duty applications as it provides a tighter connection between the worm and the gear. It is also more compact than other types of gear and is comparable to a fine-pitch lead screw.
The efficiency of a double-throat worm gear depends on the material of the gear and worm. Typically, gears are made of case-hardened steel, while worm gears are made of bronze or cast iron. In some cases, a combination of cast iron and bronze can be used.
The deflection of the worm shaft is also affected by the tooth parameters. Tooth height, pressure angle, and size factors all affect the deflection of the worm shaft. In addition, the number of worm threads is another important parameter that affects the deflection of the worm shaft.
Double-throat worm gears are commonly used in industrial applications where high drive reduction is required. The worm has a concave and internal tooth structure that can be adjusted to achieve various ratios. Worm gears and worm gear assemblies must be properly mounted on their shafts to prevent back drive.
Brass worm gear

The basic working principle of the brass worm gear reducer gearbox is the same as that of the traditional worm gear reducer gearbox. Its axial pitch must be equal to the circumferential pitch of the larger gear. The single-thread design advances one tooth per revolution, while the double-thread design advances two teeth. The threads on the worm are either left-handed or right-handed. The lead of a worm is the distance a point on the thread of the worm moves in one revolution. The lead angle is the angle tangent to the pitch of the cylinder and the axis of the worm.
Double-thread worm gear reducer gearboxes are best for heavy loads. It provides the tightest connection between the worm and the gear. Assembly of the worm gear requires precise mounting. The keyway installation method involves drilling a square cut in the gear hole. This prevents the worm from rotating on the shaft and helps transmit torque. Then use the set screw to secure the gear to the hub.
The large fuel tank helps keep the worm gear clean and reduces heat. It also provides lubrication for extended life. Worm gear reducer gearboxes with oil reservoirs provide a lubricated environment and low-friction surfaces. Additionally, it offers multi-position installation flexibility. Additionally, its housing is cross-milled for precise alignment. It also features internal baffles for leak-free ventilation.
I260 series worm gear reducer gearboxes are one-piece iron casings with solid or hollow output shafts and tapered roller bearings. This gear reducer gearbox is designed for low to medium-horsepower applications. This gear reducer gearbox is a cost-effective option with low initial cost, the high gear ratio, and high torque in a compact package. Also, it is more shock resistant than other gear reducer gearboxes.
worm reducerBrass worm gear

Brass worm gear reducer gearbox is a reduction gear. This type of gear can provide a lot of reduction in a small package. This type of gear reducer gearbox also has the ability to generate high torque. However, it is important to understand that this gear reducer gearbox has thermal limitations, which reduce its efficiency. The choice of lubricant for this gear reducer gearbox is very flexible. However, being a yellow metal, it is important to remember that the lubricant must be non-reactive.
Worm gears are used in many consumer and industrial applications and have high reduction ratios. These gears are produced in various configurations and sizes. Worm gears are similar to spur gears but have non-parallel shafts. Worm gears are also suitable for applications requiring low output speed but high torque.
Worm gears have some distinct advantages over other gears. First, unlike standard gears, the worm rotates in a worm-like motion. This mechanism prevents reverse movement. This is because the lead angle of the worm gear is small. Additionally, the worms self-lock, helping to prevent reversal. However, this mechanism is not entirely reliable. Worm gears can be found in elevators, fishing reels, sprockets, and automotive power steering.
Another advantage of worm gears is that they are easy to manufacture. The rationale behind this design is to have two mutually perpendicular axes. Then, two or more threads are added to the worm gear. The common tangent between these two shafts intersects the pitch line of the worm gear shaft. This is the basis of transfer speed.

China Hot Sell Plastic Twin Screw Extruder Transmission Gearbox     worm gearbox backlashChina Hot Sell Plastic Twin Screw Extruder Transmission Gearbox     worm gearbox backlash
editor by CX 2023-04-19