China best high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made worm gearbox assembly

Applicable Industries: Garment Stores, Production Plant, Equipment Fix Shops, Food & Beverage Factory, Farms, Restaurant, Retail, Meals Shop, Printing Outlets, Building works , Strength & Mining, Food & Beverage Stores
Weight (KG): 5
Tailored help: OEM
Gearing Arrangement: Worm
Output Torque: twenty
Input Pace: 4P,6P,8P
Output Speed: .thirty-419r/min
efficiency: EFF2/ IE3
Packaging Details: plywood scenario
Port: HangZhou

NMRV NMRW gear reducer
One Phase Worm Gear Reducer:1. Produced of aluminum alloy die-casting box, very good hunting in physical appearance, compact in structure rust proofing on surface area and smallvolume to conserve mouting space.two. Excellent radiating characteristic sales opportunities protected and higher efficiency for utilizing.3. The robust capacity of loading and overload guarantee stable transmission, make considerably less virabtion and sounds.4. Differs of connecting structure for electricity input and torque output fulfill distinct requirements the style of box outline and theset of foot gap is apt to with numerous kinds of mounting.5. Beside massive cases, no hole composition of box signifies routine maintenance-totally free that is hermetically sealed. It stops the lubricant fromeasily getting rid of and going negative, and exchanging.Double Phase Worm Equipment Reducer:It is blended by 2 one phase reducers and has all the virtues of them. And you can get even bigger ratio with it. The modes of25/30、25/40、30/40、30/50、30/63、40/75、40/90、50/110、63/130、63/a hundred and fifty, are in frequent use.You can pick 25、30、40、50、63、75、90、110、130、150 as combination models to combine in accordance to the simple fact of your particular requirements.
KC Helical-bevel gear reducer
one. KC series helical-bevel gearmotor is the mix transmission construction of helical gears and spiral bevel gears, with big transmission torque and continual running2. Little vibration and minimal sound, with big transmission ratio, the transmission efficiency is considerably higher than SC sequence.3. The substance of gears is 20CrMnTi alloy steel and the hardness can achieve to HRC58°~ 62° right after tempering, cementiting, quenching and so forth. heat remedy. All the gears are processed by accurate grinding and the precision can attain to quality 6~5.4. The products have been largely used in petrochemical equipment, metallurgy, printing and packaging equipment, ceramic equipment, mine and design equipment, stage equipment,and many others.
FC Parallel Shaft Helical Gearmotor1. FC collection parallel shaft helical gearmotor is primarily based on the layout of parallel shaft structure , which have a heart distance among enter and output shaft.2. Compact development, continual running, substantial transmission performance, strong carrying ability.3. The materials of gears is 20CrMnTi alloy steel and the hardness can achieve to HRC58°~ 62° soon after tempering, cementiting, quenching and many others. heat treatment method. All the gears are processed by exact grinding and the precision can get to to quality 6~5.4. The merchandise have been mostly utilised in cranes, conveyors, ceramic equipment, and so on.Type and specification: FC37~FC157 RC in-line helical gear reducer1. RC series helical gearmotor very own rational style, compact development, more compact size than X or B series cycloidal gearmotor at the exact same permitted torque.2. Tiny vibration and lower sounds, with substantial transmission efficiency.3. The materials of gears is 20CrMnTi alloy steel and the hardness can attain to HRC58°~ 62° soon after tempering, cementiting, quenching and many others. heat therapy. All the gears are processed by accurate grinding and the precision can get to to quality 6~5.4. The products have been mostly employed in chemical machinery, cement agitator machinery, printing and packaging equipment, mine and electricity transmission machinery,metallurgy etc SC helical-worm equipment reducerThe strength of our helical-worm gear models is their easy mechanical structure. This yields a larger performance than pure worm gear units. In addition, the S collection gear models are peaceful for the duration of procedure.

TypeSC Sequence Helical worm gearbox
ModelSC37, SC47, SC57, SC67, SC77, SC87, SC97
Ratio12 ~ 10177
ColorRAL5571 Gentian Blue/ RAL7031 Blue Gray/ Customer Ask for
MaterialHousing: HT250 high-energy forged iron
Worm wheel: ZCuSn10Pb1
Input/Output Shaft: 42CrMo alloy steel
BearingLYC, HRB, CZPT or other manufacturer
SealNAK or other manufacturer
Machining Precision of gearsAccurate grinding, 6-5 Grade
Lubricating oilGB L-CKC220-460, Shell Omala220-460
Warranty1 12 months
PackingFumigation wood circumstance
Our Firm WorkshopStamping Machinery, CNC-Machinery, Vacuum Pressure Impregnating, Plating Machinery. and so on.
Exhibition Software WHY Select BIOTEA.Certificates passed:All assessments handed for most of our motors and can supply reports.
B.Quick comments for consumers:24 hrs reply for all customers’ inquiries. C. Competitive charges. D. Good quality promise:We have delivered much motors to Italy, Spain, and other European and United states clients with large quality.E. Quickly and Well timed shipping:Generally 10-fifteen times for merchandise generation.F. Expert Specialized support and After-sale services.G.Customized provider for type of motor in accordance to your necessity.
Packing & Supply THE SAMPLE BY Categorical OR AIR
LCL=Less THAN CONTAINER LOAD, FCL=Entire CONTAINER LOAD, BY Cargo
FAQ Q1: What sort motors you can give?A1: For now, we mostly offer permanent magnet brush dc motors, brushless dc motor, dc equipment motor, micro dc motor, ac gear motor, planetary equipment motor, with diameter assortment in forty two~110mm. NEMA dc motor. NEMA dc Motor. stainless steel motor
Q2: Is there a MOQ for your motors?A2: No. we can take 1 pcs for sample generating for your testing,and the price for sample creating will have 30% to fifty% distinction primarily based on different style.
Q3: Could you ship me a value checklist?A3: For all of our motors, they are customized based mostly on distinct demands like power, voltage, gear ratio, rated torque and shaft diameter and many others. The price also differs in accordance to diverse get qty. So it is actually hard for us to provide a cost list. If you can share your in depth specification and buy qty, we’ll see what offer you we can supply.
Q4: Are you motors reversible?A4: Of course, virtually all dc and ac motor are reversible. We have technical men and women who can instruct how to get the perform by distinct wire link.
Q5:How about your shipping time? A5: For micro brush dc equipment motor, the sample shipping and delivery time is 2-5 days, bulk delivery time is about fifteen-20 times, is dependent on the purchase qty. For brushless dc motor, the sample supply time is about ten-15 times bulk time is 15-twenty times.You should just take the income affirmation for closing reference.
Relevant Items

Worm gear reducer

A worm gear reducer is a gear reducer that uses a worm gear train to reduce the required force. Unlike traditional gear reducers, these units are small and require low horsepower ratings. This reduces their efficiency, but their low cost and compact design help make up for this shortcoming. However, these gear reducers have some drawbacks, including their tendency to lock up when reversing.
worm_reducer

high efficiency

High-efficiency worm reducers are ideal for applications where high performance, repeatability, and accuracy are critical. It consists of an input hypoid gear and an output hypoid bevel gear. The input worm rotates perpendicular to the output worm, so for every revolution of the input worm, the output gear makes one revolution. This arrangement reduces friction (another source of energy loss) in a high-efficiency worm gear to at least two arc minutes.
Compared with worm gear reducers, hypoid gearmotors offer several advantages, including lower operating costs and higher efficiency. For example, hypoid gear motors can transmit more torque even at high reduction ratios. Also, they are more efficient than worm gear reducers, which means they can produce the same output with a smaller motor.
In recent years, the efficiency of worm gear reducers has been dramatically improved. Manufacturers have made great strides in materials, design, and manufacturing. New designs, including dual-enveloping worm gear reducers, increase efficiency by 3 to 8 percent. These improvements were made possible through countless hours of testing and development. Worm gear reducers also offer lower initial costs and higher overload capability than competing systems.
Worm gear reducers are popular because they provide maximum reduction in a small package. Their compact size makes them ideal for low to medium-horsepower applications and they are reticent. They also offer higher torque output and better shock load tolerance. Finally, they are an economical option to reduce the device’s power requirements.

low noise

Low-noise worm gear reducers are designed to reduce noise in industrial applications. This type of reducer uses fewer bearings and can work in various mounting positions. Typically, a worm reducer is a single-stage unit with only one shaft and one gear. Since there is only one gear, the noise level of the worm gear reducer will be lower than other types.
A worm gear reducer can be integrated into the electric power steering system to reduce noise. Worm reducers can be made and from many different materials. The following three-stage process will explain the components of a low-noise worm reducer.
Worm gear reducers can be mounted at a 90-degree angle to the input worm shaft and are available with various types of hollow or solid output shafts. These reducers are especially beneficial for applications where noise reduction is essential. They also have fewer parts and are smaller than other types of reducers, making them easier to install.
Worm gear reducers are available from various manufacturers. Due to their widespread availability, gear manufacturers maintain extensive inventories of these reducers. The worm gear ratio is standard, and the size of the worm gear reducer is universal. Also, worm gear reducers do not need to be sized for a specific purpose, unlike other load interruptions.
worm_reducer

pocket

A worm gear reducer is a transmission mechanism with a compact structure, large transmission ratio, and self-locking function under certain conditions. The worm gear reducer series products are designed with American technology and have the characteristics of stable transmission, strong bearing capacity, low noise, and compact structure. In addition, these products can provide a wide range of power supplies. However, these worm reducers are prone to leaks, usually caused by design flaws.
Worm gear reducers are available in single-stage and double-stage. The first type consists of an oil tank that houses the worm gear and bearings. The second type uses a worm gear with a sleeve for the first worm gear.
When choosing a gear reducer, it is essential to choose a high-quality unit. Improper gear selection can cause rapid wear of the worm gear. While worm gear reducers are generally durable, their degree of wear depends on the selection and operating conditions. For example, overuse, improper assembly, or working in extreme conditions can lead to rapid wear.
Worm reducers reduce speed and torque. Worm gears can be used to reduce the speed of rotating machines or inertial systems. Worm gears are a type of bevel gear, and their meshing surfaces have great sliding force. Because of this, worm gears can carry more weight than spur gears. They are also harder to manufacture. However, the high-quality design of the worm gear makes it an excellent choice for applications requiring high torque and high-speed rotation.
Worm gears can be manufactured using three types of gears. For large reduction ratios, the input and output gears are irreversible. However, the worm reducer can be constructed with multiple helices. The multi-start worm drive also minimizes braking effects.

Self-locking function

The worm reducer is self-locking to prevent the load from being driven back to the ground. The self-locking function is achieved by a worm that meshes with the rack and pinion. When the load reaches the highest position, the reverse signal is disabled. The non-locking subsystem back-drives the load to its original position, while the self-locking subsystem remains in its uppermost position.
The self-locking function of the worm reducer is a valuable mechanical feature. It helps prevent backing and saves the cost of the braking system. Additionally, self-locking worm gears can be used to lift and hold loads.
The self-locking worm gear reducer prevents the drive shaft from driving backward. It works with the axial force of the worm gear. A worm reducer with a self-locking function is a very efficient machine tool.
Worm gear reducers can be made with two or four teeth. Single-ended worms have a single-tooth design, while double-ended worms have two threads on the cylindrical gear. A multi-boot worm can have up to four boots. Worm reducers can use a variety of gear ratios, but the main advantage is their compact design. It has a larger load capacity than a cross-shaft helical gear mechanism.
The self-locking function of the worm reducer can also be used for gear sets that are not necessarily parallel to the shaft. It also prevents backward travel and allows forward travel. The self-locking function is achieved by a ratchet cam arranged around the gear member. It also enables selective coupling and decoupling between gear members.
worm_reducer

high gear ratio

Worm reducers are an easy and inexpensive way to increase gear ratios. These units consist of two worm gears – an input worm gear and an output worm gear. The input worm rotates perpendicular to the output worm gear, which also rotates perpendicular to itself. For example, a 5:1 worm gearbox requires 5 revolutions per worm gear, while a 60:1 worm gearbox requires 60 revolutions. However, this arrangement is prone to inefficiency since the worm gear experiences only sliding friction, not rolling friction.
High-reduction applications require many input revolutions to rotate the output gear. Conversely, low input speed applications suffer from the same friction issues, albeit with a different amount of friction. Worms that spin at low speeds require more energy to maintain their movement. Worm reducers can be used in many types of systems, but only some are suitable for high-speed applications.
Worm gears are challenging to produce, but the envelope design is the best choice for applications requiring high precision, high efficiency, and minimal backlash. Envelope design involves modifying gear teeth and worm threads to improve surface contact. However, this type of worm gear is more expensive to manufacture.
Worm gear motors have lower initial meshing ratios than hypoid gear motors, which allows the use of smaller motors. So a 1 hp worm motor can achieve the same output as a 1/2 hp motor. A study by Nissei compared two different types of geared motors, comparing their power, torque, and gear ratio. The results show that the 1/2 HP hypoid gear motor is more efficient than the worm gear motor despite the same output.
Another advantage of the worm gear reducer is the low initial cost and high efficiency. It offers high ratios and high torque in a small package, making it ideal for low to medium-horsepower applications. Worm gear reducers are also more shock-resistant.
China best high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made     worm gearbox assemblyChina best high torque 12v 24v 1kw 1.5kw 2kw 5kw dc motor with worm gearbox and planetary gearbox custom made     worm gearbox assembly